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High Quality Gear for Ball Mill Grinding Machinery Spare Part
Description
Basic Info.
| Model NO. | Ball Mill Gear |
| Material | 42CrMo |
| Type | Ball Mill |
| Bowl Liner Size | Customize |
| Advantage | High Manganese Steel |
| Application | Ball Mill Spare Parts |
| Heat Treatment | Tempering Treatment |
| Color | According to Customer′s Requirement |
| Mantle Size | Customize |
| Manganese Contents | Mn13cr2, Mn18cr2, Mn22cr2, etc |
| Usage | Ore Mining |
| Machine Type | Ball Mill |
| Transport Package | Export Standard Packing |
| Specification | According to crusher type |
| Trademark | HYB |
| Origin | Liaoning, China |
| HS Code | 847490000 |
| Production Capacity | 60000ton/Year |
Product Description
Reliable Quality Ball Mill Spare Parts
Ball Mill Spare Parts
Girth Gears offered find extensive application in different industry sectors including in sponge iron plants, steel & cement industry, mining industry, wind mills as well as in other industry sectors. These are made available in module range of 10 Module to 70 Module and in minimum diameters of 100 mm to 15000 mm. Further, these comprise maximum weight of 70 MT single pieces. Here the range of hardened & ground gear boxes/gears comprise Worm gear boxes, Helical / Double helical gears/gearboxes, Helical-Bevel gearboxes, Planetary Gearboxes and others.
Gear Cutting Machines include:
- Ø16m CNC Hobbing Machine
- Ø12m Gear Cutting Machine (Switzerland)
- Ø10m Hobbing Machine (Germany)
- Ø4m CNC High Speed Hobbing Machine (Germany)
- Ø1.6m Horizontal CHC Hobbing Machine (Germany)
- Ø5m CNC Profile Gear Grinding Machine (Germany)
- Ø2.8m CNC Profile Gear Grinding Machine (Germany)
- Ø1.25m CNC Profile Gear Grinding Machine (Germany)
- Ø1m CNC Profile Gear Grinding Machine (Germany)
- Ø0.8m CNC Profile Gear Grinding Machine (Germany)
- Automatic positioner
Module Range: 10 Module to 70 Module.
Diameter : Min 100 mm to16000 mm.
Weight : Max 120 MT single piece.
Hardened & Ground Gear Boxes/Gears:
- Worm gear boxes
- Helical / Double helical gears/gearboxes
- Helical-Bevel gearboxes
- Planetary Gearboxes
- Hardened & Ground Helical- bevel gears & Spiral-bevels gears/gearboxes.
- Rack & Pinions
Ratings:
- Min 3 hp to Max 1400 hp
- Splash / Forced lubrication type
We provide girth gears in three different designs
- Fabricated steel- forged ring- rolled plate
- Cast steel
Ductile (Nodular) cast iron
Fabricated gears became more common in the past and are constructed with forged steel gear rim materials and electro welded body structure. The rings are manufactured from a whole block of high resistance alloy steel. After the rough machining of the ring, we carry out hardening and tempering heat treatment in order to improve the mechanical characteristic and therefore its relevant performance.
Avantages of fabricated girth gears
- The forged material structure excludes the risk of inclusions
- Structure defects like gas holes, micro shrinkage, pin holes, hot tears, sand and slag inclusions are avoided
- Hence, repair welding of the body structure and e.g. grinding of toothed areas is not required.
- The fabricated manufacturing procedure excludes the need for patterns and risers
- Rim material has higher hardness and higher strength than the material used for the underlying structure (i.e. web, gussets)
These features will reduce the lead time and costs. Fabricated manufacturing ensures a fast delivery.
This is especially beneficial in an emergency situation, where the existing gear rim is suffering from damage
Features
- External teeth Maximum diameter: 16000 mm Toothed face width: 1700 mm Maximum module: 45 by hob Maximum module: 65 gear finishing cutter
- Internal teeth Maximum Diameter: 6500 mm Maximum module: 25.4 Toothed face width: 400 mm
Forging material process
? Forging ? Final rolling ? Furnace cooling ? Control on production ? Water quenching ? Hardness testing ? Rough machining ? Ultrasonic testing and dimensional inspection ? Final inspection certification
Applications
Our girth gears are applied in the cement and minerals industries: ? Various types of horizontal mills ? Rotary dryers ? Rotary kilns ? Any other large gear ring application
Pinions
Gear invested in significant resources and achieved many innovations with pinions. The right combination of material, hardness and finishing between pinion and gear is crucial for a long lifetime of the installed equipment. We design and manufacture pinions to match every customers need, no matter how unique the situation might be.
Pinion design
- bored
- solid on shaft / integral
- self aligned
- spur, helical or double helical
Materialization
- forged alloyed steel
- through hardened, case hardened or quenched and tempered
- Spur, helical or double helical
- carburized
- induction
- nitrided
Characteristics
- gear cutting with hobs
- the gear quality is checked by profile tester
- tooth flank modification- profile correction - lead correction (straight/barrel)
- designs /ratios according to ISO-DIN-A.G.M.A.
- FEM/FEA simulation software
Our pinions are applied in the cement and minerals industries:
- Ball - mills
- ROD - mills
- Semi Autogeneous Grind (SAG)
- Rotary kilns/coolers/dryers
Advantages
- One Source
- Original Equipment Manufacture (OEM) Technical Drawings
- Gearing technical expertise for kilns and grinding mills
- State of the art manufacturing facilities and quality
- Global sales and service support
- We are leading supplier the Kiln Girth Gears for the various plants as listed below.
- Sponge Iron Plants 50TPD 100TPD 300TPD350TPD,500TPD,1000TPD
- Cement plants as per customer requirement
- Gears for phosphate mines, Alumina plant, kaolin-bentonite
Gear Cutting Capacity:
- 100mm diameter to 16000mm diameter
- 10Module to 70Module
The Kiln girth gears are available mainly in bi-part, four parts, 8 parts or multi segments as per the requirement and suitability with the application of gear.
In the field of grinding mill components, We supply mill heads,feed inlet,grinding roller,cement kiln riding ring, casting gears, shaft block .Also we supply mill shell of welding structures and fabrications.
Quality assurance documentsThe following reports are to be submitted to Quality Assurance:a. Chemistry reportb. Physical reportc. Heat treatment documentsQ/HM 973.2-2007Specification for Steel Castings for Grinding Mills1 5d. Ultrasonic inspection report (before and after repairs)e. Magnetic particle inspection report (before and after repairs)f. Dimensional reportg. Weld repair mapsh. Weld procedures and Procedure qualification recordi. Welder qualificationj. Nondestructive testing inspector qualification
Girth Gear | (1)GS42CrMo4Alloy Steel (corporate proprietary standards) HB 220~240 (2)semi-structured, Y-Spoke (3)Helical (4) reasonable sealing and alignment structure of alloy steel (corporate proprietary standards) | (1) outer steel refining (R-H argon and vacuum treatment) (2) proprietary cold mold hanging sand technology to ensure the casting, the teeth dense (3) normalizing (proprietary technology) to ensure that the tooth surface hardness After(4)rough hobbing, release time, repair the joint surface, then fine roll (5) proprietary homemade hob fine hobbing | (1)castings mechanical properties and chemical composition (internal standard) (2) roughing after sonic testing (3)semi-finishing, finishing after ultrasonic testing and magnetic particle inspection (4) tooth surface magnetic particle inspection, hardness test (5)tooth tolerance check (6) the factory assembly load test to check the accuracy of the size of gear |
1. Materials: High manganese or other materials as your requested.2. Use: Wear parts for crushers in the quarry, mining, construction and metallurgical industry fields, etc...3. ISO9001 & CE certification.4. Production quality testing: Hardness testing, metallographic structure, machinery performance testing and surface analysis etc...5. Competitive products: Good quality with reasonable price.6. Strong wear resistance and long life span, can be used in harsh environment and serious abrasion.7. We can provide customized design according to our clients' requirement and also refine our products by our clients' feedback.
Company Information
Shenyang Huayue Brilliant Machinery&Equipment Co.,Ltd is a manufacturer of a wide variety of Mining equipment, which we provide to customers all over the world. Our primary products include: Jaw Crusher, Cone Crusher, Ball Mill, Feeding Equipment, Vibrating Screen, and their related spare parts. As a direct manufacturer and dealer of mining equipment with 10 years of experience in this field, in addition to our professional technology support, HYB is able to offer the most reliable, high-quality mining equipment to our customers. Our premium products are widely used in various fields, such as: the mining, metallurgy, highway, railway, and chemical industries. Our Crushers are widely used for stone crushing in the fields of mining, metallurgy, and building material; Ball Mill are widely used for Gold Mining, Copper Mining and so on.and our Vibrating Screens are sought after for dry and wet screening in the coal, mining, quarry, and other industries.
Our Service
Our goal is to provide minining equipment of excellent quality and reliability, in order to establish a reputation and relationship with our customers which will keep them customers for life. We have a strict quality control system in place throughout the entire production process, so our products are all of the highest quality and reliability.We also offer OEM service upon request. If you have a need for any mining equipment, or related spare parts, please feel free to contact us. We are dedicated to serving each of our customers to their complete satisfaction.
Delivery&Packing
FAQ
Q: Hi, are you mining machinery manufacturer?
A: Yes, our company warmly welcome clients to visit our plant at anytime. We can also provide samples test, mine design, equipment manufacture, after-sale service, etc..
Q: which country have your products been exported?
A: We have been exported business for 10 years and we have lots of customers and agents in the world, such as Middle East, Malaysia, South Africa, Canada, America, etc..
Q: What Information should customers give us, so that we can be able to provide you suitable quotation and service.A: What minerals are you separating?What's the maximum size of your raw minerals?How much capacity do you need per hour for your project?Q: How long is the warrenty of your equipments? Does your company supply the spare parts?
A: The warranty period of HYB equipments is one year. And of course we will supply the spare parts for you at lowest cost
Q: If I need the complete mineral processing line, can you help us to build it?
A: Yes, we can help you combine a complete mineral processing line and give you related professional advices as long as you need. We had already build many mining projects in China & Overseas. HYB can set a complete processing line just as your require.
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